Auto Scaffolding Plank End Cap Disk Plat Welding Device Machine Factory

Marine Steel Scaffolding Planks Board Walkboard Roll Forming Machine
1,Unit performance
 
The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer
 
The width of material: 250≤§≤520
 
Product speed: 0-8m/min
 
Occupy groud area:  length 30m xwidth 3m
 
Total power: about 62kw
 
2,Equipment structure
 
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
 
3,Each part main parameter:
 
3,1 Passived Decoiler 
Decoiler: decoiler,  Inner expanding type,  capacity:5T
Inner diameter material roll: ¢480~¢520mm
Outter diameter material roll: ≤1500mm
 
3,2 Leveler
Motor: 7.5KW  Frequency conversion motor
 
3,3 Servo Feeding machine
Drive: 4 kw  Servo motor
 

3,4 Punching machine
punching press: JF21-110
Maximum press: 110tons
Material of mould: Material:Cr12Mov,  Quenching,Hardness:HRC58-62º
Quantity of punching dies:1sets
 
3,5 Forming machine
Rack: cast iron frame,  
Forming stations: 16 stations
Material of bearing 40Cr, quenching treatment  
Material:GCr15, Quenching, Hardness:HRC58-62º
Motor power:  30KW Frequency conversion motor ZQ500 reducer
Drive type:  every rack has one gear power distribution box.
 

3,6 Hydraulic cutting
Hydraulic pressure cutting 
Hydraulic pressure pump:5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity:1piece


 
3,7 Electronic controlling: PLC 
 
 
Main Machine Parameter

Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
 Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:¢48mm &¢60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inveter gas welding device and special device
More standing tube choices:
 
 

 
2. Scaffold ledger welding device
Equipment function:
  It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:¢48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inveter gas welding device and special device
More ledger choices:
 
 
 

 
3. Scaffold tube punching device
Equipment function:
   It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:¢48mm&¢60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 
4. diagonal brace flattening &punching device
Equipment function:
It is mainly used in flattening &punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:¢33mm or ¢48mm
Length tolerance:≤0.5mm
Basic component: It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 

5.Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:¢33m,¢48mm and ¢60mm
Length tolerance:≤0.5mm

Auto Blade cutting device:
 
Saw tube cutting device:
 
6.Auto scaffold welding device
 
Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerence:≤1mm
Basic component:

Marine Steel Scaffolding Planks Board Walkboard Roll Forming Machine
1,Unit performance
 
The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer
 
The width of material: 250≤§≤520
 
Product speed: 0-8m/min
 
Occupy groud area:  length 30m xwidth 3m
 
Total power: about 62kw
 
2,Equipment structure
 
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
 
3,Each part main parameter:
 
3,1 Passived Decoiler 
Decoiler: decoiler,  Inner expanding type,  capacity:5T
Inner diameter material roll: ¢480~¢520mm
Outter diameter material roll: ≤1500mm
 
3,2 Leveler
Motor: 7.5KW  Frequency conversion motor
 
3,3 Servo Feeding machine
Drive: 4 kw  Servo motor
 

3,4 Punching machine
punching press: JF21-110
Maximum press: 110tons
Material of mould: Material:Cr12Mov,  Quenching,Hardness:HRC58-62º
Quantity of punching dies:1sets
 
3,5 Forming machine
Rack: cast iron frame,  
Forming stations: 16 stations
Material of bearing 40Cr, quenching treatment  
Material:GCr15, Quenching, Hardness:HRC58-62º
Motor power:  30KW Frequency conversion motor ZQ500 reducer
Drive type:  every rack has one gear power distribution box.
 

3,6 Hydraulic cutting
Hydraulic pressure cutting 
Hydraulic pressure pump:5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity:1piece


 
3,7 Electronic controlling: PLC 
 
 
Main Machine Parameter

Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
 Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:¢48mm &¢60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inveter gas welding device and special device
More standing tube choices:
 
 

 
2. Scaffold ledger welding device
Equipment function:
  It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:¢48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inveter gas welding device and special device
More ledger choices:
 
 
 

 
3. Scaffold tube punching device
Equipment function:
   It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:¢48mm&¢60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 
4. diagonal brace flattening &punching device
Equipment function:
It is mainly used in flattening &punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:¢33mm or ¢48mm
Length tolerance:≤0.5mm
Basic component: It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 

5.Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:¢33m,¢48mm and ¢60mm
Length tolerance:≤0.5mm

Auto Blade cutting device:
 
Saw tube cutting device:
 
6.Auto scaffold welding device
 
Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerence:≤1mm
Basic component:

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XUCHUAN CHEMICAL(SUZHOU) CO., LTD , https://www.xuchuanpu.com