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High Precision Oil Wire Cutting Processing

High Precision Oil Wire Cutting Processing is a manufacturing process that uses a thin oil wire electrode to cut through various materials with high accuracy and precision. This process is commonly used in industries such as aerospace, automotive, electronics, and medical device manufacturing.

In oil wire cutting, a wire electrode made of brass or copper is continuously fed through the workpiece while submerged in dielectric oil. The wire is electrically charged, and as it passes through the material, it creates a controlled spark discharge between the wire and the workpiece. This spark discharge melts the material and removes it in the form of fine chips or debris.

The high precision aspect of oil wire cutting is achieved through the use of precise CNC (Computer Numeric Control) machines that control the wire feed rate, the discharge power, and the cutting path. This allows for accurate and repeatable cuts with tolerances as low as 0.001mm.

Oil wire cutting is particularly effective for cutting materials that are difficult to machine with conventional methods, such as hardened steel, titanium, carbide, and exotic alloys. It can produce intricate and complex shapes without the need for special tooling or fixtures, making it ideal for producing prototypes, one-off custom parts, or small production batches.

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